Frequently Asked Questions for DIN Relays
Last Updated 12/01/2011.
 

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Frequently Asked Questions


How do I set up network access from Windows?
How do I set up Internet access? -Thanks to Mike G. for these detailed instructions.
What are the latest new features?
What are the contact ratings?
Basics: What is a relay? How can I wire it up?
What is the power dissipation?  
What are the power requirements?

What's the Scripting Language all about?
What's syslog?  How can I keep an event log?
What are the mounting dimensions?
What is the physical size?
What is the current firmware version?
What is the default IP address
How do I reset to defaults
What is the default password?
On initial setup, I can't establish a Ethernet communications from a Windows PC.  Help!
How can I
control the switch from my own applications?   How can I send HTTP requests?
Can you develop custom firmware for my application?
Can you develop custom hardware for my application?
Can I invert AutoPing operation to use the NC contacts?
Do you support PowerMan?
Can you explain the auto-ping settings?
How can I expand EEPROM to store scripts?
What are the CRITICAL and PROTECT functions?
Where can I find the manual or spec sheet for the earlier model?

Do you have a Python programming example?

Do you have a C++ programming example?
Do you have a .NET programming example?
Do you have a Java programming example?
Do you have a compiled Windows command line tool or a Perl example?
Do you have a Python programming example?
 


Question:        What's new in this product?

Answer:           In our newest model ( DIN Relay II), with serial numbers DIN22000 and higher, we've added these features:

  • Relay anti-chatter protection.  Maximum relay switching frequency is limited to 2Hz for safety and longevity.
  • Variable coil current control.  Relay holding and pull-in currents are regulated for improved efficiency.  Power consumption has been reduced by more than 40% from earlier models.
  • Watchdog supervisor.  We've added a second processor which continuously monitors the microcontroller and reboots it gracefully if necessary.
  • Increased memory. Non-volatile memory has been increased from 16kb to 256kb.  No memory expansion board is required for script storage.

Question:        What are the contact ratings?

Answer:           All eight internal T-90 Relays have the following ratings:

Relay Contact Ratings

Voltage

NO

NC

240VAC

30A

20A

277VAC

20A

15A

30VDC

20A

10A

250VAC

1HP

1/2HP

Relays are RU and CE component approved, and rated at 250,000 operations MTBF at 50% load.  Case terminals are rated at 12A.  Only stranded wire of appropriate gauge should be used.  Terminals must be well torqued.  It is wise to recheck torque after completing the installation.  Heavy traces and gold plating are used to minimize internal resistance between the terminals and relay contacts, typically 25m Ohms, so internal contact power dissipation is not normally a consideration. For maximum flexibility, relay contacts are unprotected.  For high current inductive switching, consider adding an external snubber circuit to extend contact life. Download contact protection information from www.dinrelay.com/relaycare.pdf


Question:        What are the power requirements?

Answer:  The relay dissipates an absolute maximum of 5W during switching with all relays on.   Power dissipation decreases with input voltage due to the use of an efficient switching power supply. Typical dissipation with relays off is 2W.  Although the case is well ventilated, ambient air temperature should not exceed 135ºF for maximum reliability.  Surges over 40V P-P may damage the internal regulator.  Add an external MOV or other protection device across the power input terminals in noisy environments.  Power consumption below does not include any load on the +5V accessory output.  We are working hard to make this the most efficient product in its class.

DIN II Power Requirements - Idle
DC Volts I (Amps) Power (W)
8 0.250 2.00
9 0.211 1.90
10 0.191 1.91
12 0.151 1.81
14 0.129 1.81
16 0.114 1.82
18 0.101 1.82
20 0.092 1.84
22 0.082 1.80
24 0.073 1.75
26 0.061 1.59
DIN II Power Requirements - All On
DC Volts I (Amps) Power (W)
8 0.521 4.17
9 0.460 4.14
10 0.410 4.10
12 0.341 4.09
14 0.315 4.12
16 0.287 4.15
18 0.231 4.16
20 0.207 4.14
22 0.182 4.00
24 0.162 3.89
26 0.151 3.93

 The +5 output is protected by an auto-resetting polyfuse.  Overloading this output will thermally shut down the polyfuse.  Remove the load and allow 60 seconds for the fuse to reset if this occurs.


Question:        Can I invert AutoPing to use NC contacts?

Answer:           For safety reasons and to prevent support issues, we have not implemented an "invert relay" function in either the web UI or AutoPing.  You can drive the relays in reverse by:

  • Setting up a script to turn a relay -on- in the event of an AutoPing failure.  For example  Line 2:  "ON 1"
  • Use the autpoing event to trigger the script (enter the line number ie 2 of the script for that Autoping IP).

Question:        What are the mounting dimensions and physical size?

Answer:           Mounting holes are located on 5.308 x 1.968” centers.   Download a complete drawing here.


Question:        What is the current version of firmware?

Answer:           The current version is  on the update page  Find the revision history here, and firmware update instructions here.


Question:     What is the default IP address?  How do I reset to defaults?  What is the default password?

Answer:         If you have lost the IP address or admin password or selected DHCP when it is not available, follow this procedure to reset to the default IP address of 192.168.0.100:

  • Press and hold the reset button for 5 seconds to reset the network settings, user name and passwords.

The default master login is "admin" and default password is "1234".  This procedure resets the admin login and IP address and lockout, but doesn't affect outlet names and links.

   

Question:     On initial setup, I can't establish a Ethernet communications from a Windows PC.  Help!

Answer:       Follow the instructions in this document.


Question:     Can you explain the auto-ping settings?

Answer: 

  • Enabling auto-ping

  • To enable auto-ping, the check-box to the left of the IP address must be checked, then the change button pushed. You will get a message "Autoping will automatically be enabled after 10 successful pings". This prevents rebooting units before conditions are properly established.


  • Time Between Pings
    The time between which each ping is set. The time between pings to a particular device is (Time_Between_Pings * Number_of_devices_enabled_in_the_ping_list).


  • Ping failures before reboot
    Number of times the ping has to fail (in a row) on a given device before it is power cycled.


  • Times to attempt reboot
    Number of times to attempt power cycling before giving up and disabling auto-ping.


  • Device reboot delay
  • Length of time after a power cycle before checking for a response from the device. This allows a device or computer time to completely boot up.



    Question:        How can I control the switch from my own applications? 

    Answer:            Download the latest User Utility which includes PowerMan support for Linux. Your application can use HTTP communications. Here are some examples with source.

    Windows users can download a Perl interpreter to run the script version.  This script is compatible with all DLI power controllers.


    Question:        Can you develop custom firmware for my application?

    Answer:         Gladly.  We've done this for many customers.  Our programming rate is $75/hour.  After we agree on a -very specific- project description, we can send you an estimate of the time involved to code, debug and test.   


    Question:        Can you develop custom hardware for my application?

    Answer:           Gladly.  We've done this for many customers.   Please call with your requirements


    Question:        Do you support PowerMan?

    Answer:           Yes, absolutely.  The latest code is here: Download the latest User Utility here.


    Question:        How can I expand EEPROM to store scripts?

    Answer:           If you have an early DIN relay (first model with a serial number below DIN22000), you'll need expanded memory.  A 256K bit EEPROM option is available, P/N 256EE.  This is a factory installed PCB, so you'll need to send the early unit back to DLI for upgrade.  If you have the new DIN Relay II, with serial number DIN22000 or higher, 256K of non-volatile memory is already installed.


    Question:        What's a relay?  How can I wire it up?

    Answer:           The DIN relay has dry contact FORM-C outputs.  They provide whatever output voltage you connect to them.  For example, if you connect a wire from the positive side of your 24V supply to the COM terminal, then the NO terminal will provide 24 volts when the relay is switched on, and the NC terminal will provide 24V when the relay is off.  You can operate the DIN relay on a different voltage than the relay contacts.  For example, the DIN relay could run on 12VDC, but switch 220VAC.  You can also use the relay to switch data, phone lines, or other electrical signals.  In a relay, contacts are electrically isolated from the coil.  The DIN relay controls the coil in the diagram below:


     
    N.O. means normally open
    N.C. means normally closed
    COM means common
     
    A relay schematic looks like this:
    Find relay basics here:
    and a nice variety of sample applications here:

     


     

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    If we haven't answered your questions here, please call (408) 330-5599 or send us an email.  We'll be glad to help.

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