Frequently Asked Questions for
DIN Relays
Last Updated
12/01/2011.
Download
the users guide.
Check the specs!
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$149! Order now - call
(408) 330-5599.
Frequently
Asked Questions
How do I set up
network access from Windows?
How do I set
up Internet access? -Thanks to Mike G. for these detailed instructions.
What
are the
latest new features?
What
are the contact
ratings?
Basics: What is a relay? How can I wire it
up?
What is the
power dissipation?
What are the
power requirements?
What's the
Scripting Language all about?
What's syslog?
How can I keep an
event log?
What are the
mounting dimensions?
What is the
physical size?
What is the current
firmware version?
What is the default
IP address?
How do I reset
to defaults?
What is the default password?
On initial setup, I can't establish a Ethernet communications from a
Windows PC. Help!
How can I control
the switch from my own applications? How
can I send HTTP
requests?
Can you develop custom
firmware for my application?
Can you develop custom
hardware for my application?
Can I invert AutoPing operation to
use the NC contacts?
Do you support PowerMan?
Can you explain the auto-ping settings?
How can I expand
EEPROM to store scripts?
What are the
CRITICAL and
PROTECT functions?
Where can I find the
manual or spec
sheet for the earlier model?
Do you have a
Python programming example?
Do you have a
C++ programming example?
Do you have a
.NET programming example?
Do you have a
Java programming example?
Do you have a
compiled Windows command line
tool or a Perl example?
Do you have a Python programming example?
Question:
What's new in this product?
Answer:
In our newest model ( DIN Relay II), with serial numbers DIN22000 and
higher, we've added these features:
- Relay anti-chatter
protection. Maximum relay switching frequency is limited to 2Hz
for safety and longevity.
- Variable coil current
control. Relay holding and pull-in currents are regulated for
improved efficiency. Power consumption has been reduced by more
than 40% from earlier models.
- Watchdog supervisor.
We've added a second processor which continuously monitors the
microcontroller and reboots it gracefully if necessary.
- Increased memory.
Non-volatile memory has been increased from 16kb to 256kb. No
memory expansion
board is required for
script
storage.
Question:
What are the contact ratings?
Answer:
All eight internal T-90 Relays have the following ratings:
|
Relay Contact Ratings |
|
Voltage |
NO |
NC |
|
240VAC |
30A |
20A |
|
277VAC |
20A |
15A |
|
30VDC |
20A |
10A |
|
250VAC |
1HP |
1/2HP |
Relays are RU and CE component approved,
and rated at 250,000 operations MTBF at 50% load. Case terminals are
rated at 12A. Only stranded wire of appropriate gauge should be used.
Terminals must be well torqued. It is wise to recheck torque after
completing the installation. Heavy traces and gold plating are used
to minimize internal resistance between the terminals and relay contacts,
typically 25m Ohms, so internal contact power dissipation is not normally
a consideration. For maximum flexibility, relay contacts are unprotected.
For high current inductive switching, consider adding an external snubber
circuit to extend contact life. Download contact protection information
from
www.dinrelay.com/relaycare.pdf
Question:
What are the power requirements?
Answer: The relay dissipates an
absolute maximum of 5W during switching with all relays on. Power dissipation decreases with input
voltage due to the use of an efficient switching power supply. Typical
dissipation with relays off is 2W. Although the case is well ventilated,
ambient air temperature should not exceed 135ºF for maximum reliability.
Surges over 40V P-P may damage the internal regulator. Add an external MOV
or other protection device across the power input terminals in noisy
environments. Power consumption below does not include any load on the +5V
accessory output. We are working hard to make this the most efficient
product in its class.
|
DIN II Power Requirements - Idle |
|
DC Volts |
I (Amps) |
Power (W) |
|
8 |
0.250 |
2.00 |
|
9 |
0.211 |
1.90 |
|
10 |
0.191 |
1.91 |
|
12 |
0.151 |
1.81 |
|
14 |
0.129 |
1.81 |
|
16 |
0.114 |
1.82 |
|
18 |
0.101 |
1.82 |
|
20 |
0.092 |
1.84 |
|
22 |
0.082 |
1.80 |
|
24 |
0.073 |
1.75 |
|
26 |
0.061 |
1.59 |
|
DIN II Power Requirements - All On |
|
DC Volts |
I (Amps) |
Power (W) |
|
8 |
0.521 |
4.17 |
|
9 |
0.460 |
4.14 |
|
10 |
0.410 |
4.10 |
|
12 |
0.341 |
4.09 |
|
14 |
0.315 |
4.12 |
|
16 |
0.287 |
4.15 |
|
18 |
0.231 |
4.16 |
|
20 |
0.207 |
4.14 |
|
22 |
0.182 |
4.00 |
|
24 |
0.162 |
3.89 |
|
26 |
0.151 |
3.93 |
The
+5 output is protected by an auto-resetting polyfuse. Overloading this
output will thermally shut down the polyfuse. Remove the load and allow
60 seconds for the fuse to reset if this occurs.
Question:
Can I invert AutoPing to use NC contacts?
Answer:
For safety reasons and to prevent support issues, we have not implemented an
"invert relay" function in either the web UI or AutoPing. You can
drive the relays in reverse by:
-
Setting up a
script to turn a relay -on- in the event of an AutoPing failure.
For example Line 2: "ON 1"
- Use the autpoing event to
trigger the script (enter the line number ie 2 of the script for that
Autoping IP).
Question:
What are the mounting dimensions and physical size?
Answer:
Mounting holes are located on 5.308 x 1.968”
centers. Download
a complete drawing here.
Question: What is the current version of firmware?
Answer: The current version is
on the update
page
Find the
revision history here, and
firmware
update instructions here.
Question:
What is the default IP address? How do I reset to defaults? What is the default
password?
Answer:
If you have lost the IP address or admin password or selected DHCP when it is not available,
follow this procedure to reset to the default IP address of 192.168.0.100:
- Press and hold the reset button for 5 seconds
to reset the network settings, user name and passwords.
The default master login is "admin"
and default password is "1234". This procedure resets the admin login and IP
address and lockout, but doesn't affect outlet names and links.
Question: On initial setup, I can't establish a Ethernet communications
from a Windows PC. Help!
Answer: Follow
the instructions in this
document.
Question: Can you explain the auto-ping settings?
Answer:
Enabling auto-ping
To enable auto-ping, the check-box to the left of the IP address must be checked, then the change
button pushed. You will get a message "Autoping will automatically be enabled after 10 successful
pings". This prevents rebooting units before conditions are properly established.
Time Between Pings
The time between which each ping is set. The time between pings to a particular device
is (Time_Between_Pings * Number_of_devices_enabled_in_the_ping_list).
Ping failures before reboot
Number of times the ping has to fail (in a row) on a given device before it is power
cycled.
Times to attempt reboot
Number of times to attempt power cycling before giving up and disabling auto-ping.
Device reboot delay
Length of time after a power cycle before checking for a response from the device.
This allows a device or computer time to completely boot up.
Question: How can I control the switch from my
own applications?
Answer: Download
the latest User Utility which includes PowerMan support for
Linux. Your application can use HTTP communications.
Here are some examples
with source.
Windows users can download
a Perl interpreter to run the script version. This script is
compatible with all DLI power controllers.
Question: Can you
develop custom firmware for my application?
Answer:
Gladly. We've done this for many customers. Our programming rate is $75/hour.
After we agree on a -very specific- project description, we can send you an estimate of the time
involved to code, debug and test.
Question: Can you develop custom hardware
for my application?
Answer:
Gladly. We've done this for many customers. Please call with your requirements
Question: Do
you support PowerMan?
Answer:
Yes, absolutely. The latest code is here: Download
the latest User Utility here.
Question:
How can I expand
EEPROM to store scripts?
Answer:
If you have an early DIN relay (first model with a serial number below
DIN22000), you'll need expanded memory. A
256K bit EEPROM option is available, P/N 256EE. This is a factory
installed PCB, so you'll need to send the early unit back to DLI for
upgrade. If you have the new DIN Relay II, with serial number
DIN22000 or higher, 256K of non-volatile memory is already installed.
Question:
What's a relay? How can I wire it up?
Answer:
The DIN relay has dry contact FORM-C outputs. They provide whatever
output voltage you connect to them. For example, if you connect a wire
from the positive side of your 24V supply to the COM terminal, then the
NO terminal will provide 24 volts when the relay is switched on, and the
NC terminal will provide 24V when the relay is off. You can operate the
DIN relay on a different voltage than the relay contacts. For example,
the DIN relay could run on 12VDC, but switch 220VAC. You can also use
the relay to switch data, phone lines, or other electrical signals. In
a relay, contacts are electrically isolated from the coil. The DIN
relay controls the coil in the diagram below:
N.O. means normally open
N.C. means normally closed
COM means common
A relay schematic looks like this:
Find relay basics here:
and a nice variety of sample applications here:
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If we haven't answered your questions here, please call (408) 330-5599 or send
us an email. We'll be glad to help.
© Digital Loggers, Inc. 2005.
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